He he he - a convert at last!befuggled wrote:OK, OK I give in!!![]()

Unfortunately, I came up with a duff figure above, which I have now corrected

I mash with 12.5 litres and once this is under way I refill the boiler with 22 litres, which I heat to 80C. After 90 minutes I jug 8 litres of this across to the mash tun and stir in before commencing the first run-off. After that has drained I stir in the remaining 14 litres and perform the second run-off. I therefore use 34.5 litres in total, and I collect approx 31.5 litres of this over two run-offs; hence the 4kg of grains absorb approx 3 litres.
Your larger grain bill is going to absorb approx more liquor than mine, but the additional mash water should compensate for this. If you want more than 31.5 litres, then split the desired extra between the two top-ups. Say you want 35 litres then top-up with 10 litres then 16 litres.
One of the beauties of batch sparging is that when it comes to the second top-up, the volume going in pretty much equates to the volume coming out, because the grains are already wet. Bear this in mind and keep a record as things unfold so you can adjust things next time around if necessary. Once you've found your way, a good tip is to mark your boiler or HLT to indicate the water levels for your standard mash volume and the total of the top-up volumes for future ease.
Edited (06/11/09) after a brewday during which I took more care to note my actual run-off volumes. I am sure that there will be calculators elsewhere on this forum, but here's another example anyway...
Decide upon how much wort you wish to collect. Halve that figure to determine the second top-up volume. Call this X
Grain absorbs 750ml per kg, so add the total absorption figure to X to determine the total of the mash liquor and the first top-up. Call this Y
Deduct your regular mash liquor volume from Y to determine the second top-up volume. Call this Z.
Commence you mash as normal then heat X + Z to 80C in preparation for batch sparging.
Once the mash is complete jug across Z, stir-in and drain.
Once drained stir-in X then drain again.